How BEEDIGIT Is Powering the Next Generation of Smart Cable Manufacturing

BEEDIGIT at Wire & Cable Poland 2025: smart machines for smart manufacturing

Wire & Cable Poland 2025, held under the IWMA banner, was not just another industry event — it was a clear signal that the cable manufacturing world is evolving. From die-less wire drawing and biodegradable alloys to AI-powered inspection and smart packaging, the NonferrousTrack spotlighted the most pressing challenges and forward-thinking solutions across the cable value chain.

IWMA 2025Overview: Nonferrous Track Takeaways

 Over 20 sessions across one intense day covered themes like:

  • Smarter materials: fromhalogen-free flame retardants to Zn-Mg surgical wires
  • Process innovation: combining conventional and die-less wire drawing
  • Machine intelligence: predictive die wear management, OEE tracking
  • Sustainability: biodegradable wires, energy-efficient extrusions, low-friction polymers
  • Digital transformation: MES modularity, AI visual inspection, IIoT-based service models

 A few standout presentations that align directly with BEEDIGIT’s mission:

  • NIEHOFF showcased myNIEHOFF — a lifecycle-based digital service model tracking KPIs from machine commissioning to output.
  • SAMP Group highlighted the push toward renewable energy, global production efficiency, and sustainability — key drivers for machine monitoring and control.
  • TaymerInternational and MFL Group explored AI-based quality inspection and energy-efficient extrusion – two areas where real-time data from BEEDIGIT gives immediate value.
  • EURODRAW and CONTINUUS PROPERZI reinforced the need for smarter die tracking and predictive maintenance across continuous wire drawing processes.

BEEDIGIT in Context: Turning Theory into Practice

Acrossall the discussions, one phrase kept emerging: “data-driven decision making.” But without areal-time, machine-level data layer - it’s just talk.

Here’s where BEEDIGIT delivers immediate impact:

From Problems to Solutions with BEEDIGIT

1 Frequent unplanned downtimes

BEEDIGIT enables real-time downtime classification, instant alerts, and continuous OEE monitoring — so teams can identify and eliminate root causes fast.

2 Hidden tool wear or unexpected scrap

Track die life automatically and detect anomalies from live machine signals to prevent scrap before it happens.

3 Energy inefficiency

Analyze power consumption per machine, line, and shift to uncover hidden energy losses and optimize overall efficiency.

4 Lack of operator visibility

Provide operators with tablet-based dashboards showing real-time performance metrics, targets, and alerts — all in one view.

5 Disconnected quality and production data

Fuse MES and machine-level data to trace scrap, quality deviations, and their root causes in real time.

 No need to rip and replace machines - BEEDIGIT connects to existing lines with plug & play IIoT modules, transforming legacy equipment into smart assets.

StrategicConversations with Machine Makers

Our meetings at IWMA were not just inspiring - they opened tangible partnership opportunities. We explored joint digitalization strategies with:

  • NIEHOFF - KPI integrationfrom myNIEHOFF with BEEDIGIT dashboards
  • SAMP - Real-timeextrusion line feedback for performance and maintenance
  • PS Costruzioni Meccaniche - Smart rewinding units with integrated operator feedback
  • EURODRAW - Closed-loop drawing process with energy and productivity feedback
  • BETASISTEMI - Visual quality systems feeding into BEEDIGIT’s OEE modules
  • LÄMNEÅ - High-precision wire handling diagnostics
  • CONTINUUS PROPERZI - Rolling and casting monitoring in long-run production

 Each of these partners is on a journey - and BEEDIGIT can be their intelligence layer.

The Future: Machines That Learn, Not Just Run

 What’s clear from Wire & Cable Poland 2025 is that the era of reactive production is ending.

  • AI is moving from the lab to the line
  • OEE is no longer aKPI — it’s a decision engine
  • Cable factories want more thanMES — they want smart machines

And that’s what BEEDIGIT brings to the table:

A fast, vendor-agnostic, and future-proof way to turn your equipment into a learning system.

Ready to Upgrade Your Factory’s Brain?

We’re already scheduling pilot integrations and co-development discussions.

If you’re a machine manufacturer or factory owner - let’s talk.

 👉 www.beedigit.com